Bringing a classic vision to life through a kit car can be incredibly rewarding, yet it often presents unique challenges, especially when marrying vintage aesthetics with modern or adapted mechanics. This was precisely the scenario we encountered with a stunning 1932 Mercedes Benz Kit Car, built upon the robust foundation of a 1974 Ford Mustang II chassis and powered by a 171cid V-6 engine. The owner, Keith, came to us after a frustrating experience with multiple mechanics who were unable to get the vehicle running reliably, despite significant investment. His dream of enjoying his Mercedes Benz kit car was hampered by constant breakdowns and unfulfilled promises.
Diagnosing and Overcoming Persistent Mechanical Issues
Keith’s primary concern was the car’s unreliability. He was hesitant to drive it far from home, fearing stalls, breakdowns, or simply being unable to restart it after turning it off. Several mechanics had attempted repairs, but none had successfully resolved the underlying issues. When the car arrived at our shop on a flatbed, we understood the extent of the challenge and Keith’s understandable apprehension. Our approach began with a thorough diagnosis, focusing on the key areas known to cause such persistent problems in classic and kit cars.
Comprehensive Restoration and Performance Enhancements
Our repair process was methodical and comprehensive, addressing each potential point of failure systematically:
- Carburetor Rebuild: We started by removing and completely rebuilding the carburetor, a crucial step to ensure proper fuel delivery and engine performance.
- Distributor and Ignition System Upgrade: Recognizing the limitations of older ignition systems, we rebuilt the distributor, replacing the points with a modern electronic ignition system. This upgrade significantly improves ignition reliability and performance.
- Full Engine Tune-Up: A complete engine tune-up was performed to optimize engine parameters after addressing the fuel and ignition systems.
- Steering and Suspension Overhaul: To improve handling and ride comfort, we rebuilt the front steering linkage and suspension. All rubber bushings and pads in the rear suspension were replaced, addressing age-related deterioration and enhancing overall stability.
- Exhaust System Repair and Catalytic Converter Replacement: We addressed exhaust leaks and replaced both catalytic converters, ensuring proper emissions control and efficient engine operation.
- Electrical System Troubleshooting and Repair: Extensive electrical and wiring issues were diagnosed and repaired, restoring functionality to all gauges and electrical components.
- Alternator and Power Steering Pump Realignment: A significant issue was the misalignment of the alternator and power steering pump, causing belts to be thrown off. To resolve this, we fabricated custom brackets to correctly align these components with the crankshaft and water pump pulleys, eliminating belt slippage and ensuring reliable operation.
From Flatbed to Showroom: A Mercedes Benz Kit Car Success Story
The transformation of Keith’s 1932 Mercedes Benz kit car was remarkable. After our comprehensive repairs and enhancements, the car was running beautifully and reliably. Keith’s apprehension was replaced with confidence and joy. He now enjoys weekend drives without the constant fear of breakdowns and proudly takes his revitalized classic to car shows throughout the Hudson Valley area. The car has become a trophy winner and a head-turner, garnering admiration wherever it goes. Witnessing Keith’s happiness and his newfound ability to fully enjoy his cherished Mercedes Benz kit car is the most rewarding aspect of our work. This project underscores our expertise in diagnosing and resolving complex issues in kit cars, and our commitment to ensuring customer satisfaction and driving pleasure.
